Amabhola angagqwali ayakwazi ukumelana nokugqwala yizinto ezifana nezixazululo zokuxova, amakhemikhali amaningi emvelo, izinto zokudla kanye nezixazululo zokuxova. Amelana kahle nama-asidi e-sulfuric. Izakhiwo ezingezona ezikagesi ziyatholakala uma ziceliwe. Izicelo zifaka phakathi i-aerosol, ama-sprayer, izindlela zokumpompa umunwe, ama-blender omshini wobisi, imishini yokucubungula ukudla kanye nezicelo zezokwelapha.
Usayizi: 0.35mm- 50.8mm
Ibanga: G10, G16, G40, G60, G100, G200.
Ubulukhuni: Amabhola ensimbi engagqwali e-HRC56-58, e-Hartford 440C ayasuswa ukuze kususwe ukungcola kwensimbi kwamahhala futhi kusize ukwakheka okuzenzakalelayo kwefilimu evikelayo engasuswa.
I-Magnetic: Insimbi ye-Martensitic, i-magnetic
Izici: ukunemba okuphezulu, ukumelana okuhle nokugqwala, ukugqwala okunamandla kanye nokumelana nokuguguleka.
Izicelo: Ama-Bearings, ukunyathela, izingxenye ze-hydraulic, ama-valve, i-aerospace, izimpawu, imishini yokuqandisa, izinsimbi ezinembile kakhulu, njll.
| Ukwakheka kwamakhemikhali | ||||||||
| I-AISI 440C | C | Si | Mn | P | S | Ni | Cr | Mo |
| 0.95-1.10 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.60 | 16.0-18.0 | 0.75 | |
Usayizi: 0.35mm- 50.8mm
Ibanga: G10-G1000
Ubulukhuni: HRC50-55
I-Magnetic: Insimbi ye-Martensitic, i-magnetic, Amandla amahle okulwa nokugqwala, Ubulukhuni obuphezulu, amabhola ensimbi engagqwali e-AISI 420 abonisa izici ezinhle zokuguguleka kanye nobunzima. Ubulukhuni obuncane kancane kanye nokumelana okukhulu nokugqwala, uma kuqhathaniswa no-440C.
Izici: Eyaziwa ngokuthi insimbi engagqwali, ukumelana okuhle nokugqwala kanye nokuqina.
Izicelo: Zonke izinhlobo zemishini yokunemba, amabheringi, imishini kagesi, izinto zasendlini, izingxenye zezimoto, njll.
| I-AISI 420C(4Cr13) | C | Si | Mn | P | S | Ni | Cr | Mo |
| 0.36-0.43 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.60 | 12.0-14.0 | ≤0.60 |
Ububanzi: 1MM-50.80MM
Ubulukhuni: HRC26
Ibanga: G10-G1000
Izici: intengo ephansi, ukumelana nokugqwala okubi.
Ukusetshenziswa: ihadiwe, imihlobiso, izesekeli, izimonyo, imboni, izimboni ezinezidingo eziphansi zokusebenza kokulwa nokugqwala. Ama-agitator ezimonyo, i-nail polish kanye nama-eyeliner, ama-heat exchanger, amathuluzi okulinganisa. nama-valve balls.
| I-AISI 430 | C | Si | Mn | P | S | Ni | Cr | Mo |
| ≤0.12 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | - | 16.0-18.0 | - |
Usayizi: 0.5mm- 63.5mm
Ibanga: G80-G500
Ubulukhuni: ≤HRC21
I-Magnetic: Insimbi ye-Austenitic, engeyona i-magnetic
Izici: ukumelana nokugqwala okunamandla, ukumelana nokugqwala okuhle. Kusetshenziswa kabanzi, ukusebenza kahle kokumelana nokugqwala, umphumela omuhle wobuso, isitifiketi sokuvikela imvelo.
Izicelo: Izinto zasendlini ezifana nama-valve, amabhodlela ephunga, i-nail polish, amabhodlela ezingane, izingxenye zezimoto, ama-air conditioner, izinto zikagesi, izimonyo, i-bearing slide, imishini yezokwelapha, ubucwebe kanye neminye imikhakha eminingi.
| Ukwakheka kwamakhemikhali | |||||||
| I-AISI 304 | C | Si | Mn | P | S | Ni | Cr |
| ≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 8.0-10.5 | 18.0-22.0 | |
Usayizi: 1.0mm- 63.5mm
Ibanga: G80-G500
Ubulukhuni: ≤HRC26
I-Magnetic: Insimbi ye-Austenitic, engeyona i-magnetic
Izici: ezifanele kakhulu izimboni ezinezidingo eziphezulu zokulwa nokugqwala, kanye nekhono lokulwa nokugqwala linamandla kakhulu, Ukumelana okuhle kakhulu nokugqwala (ngaphandle kwama-chloridric acid), Akuyona i-inox ye-austenitic eqinile
Izicelo: Ibhola lensimbi engagqwali le-AISI 316L lingasetshenziswa kwemishini yezokwelapha, embonini yamakhemikhali, yezindiza, yezindiza, yezingxenye zepulasitiki, ibhodlela lamakha, i-sprayer, ama-valve, i-nail polish, i-motor, i-switch, i-iron, imishini yokuwasha, amafriji, ama-air conditioner, izinto zokwelapha, izingxenye zezimoto, ama-bearings, ithuluzi, ibhodlela.
Ibhola lensimbi engagqwali le-AISI 316L
| Ukwakheka kwamakhemikhali | ||||||||
| I-AISI 316L | C | Si | Mn | P | S | Ni | Cr | Mo |
| ≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 12.0-15.0 | 16.0-18.0 | 2.0-3.0 | |
A) Ukupakisha kwangaphakathi: Ukupakisha okomile noma ukupakisha uwoyela kunikezwa ngokwezidingo zakho.
B) Ukupakisha kwangaphandle:
1) isigubhu sensimbi + iphalethi lokhuni / lensimbi.
2) Isikhwama se-poly esingu-25kg + ibhokisi + iphalethi lokhuni noma ibhokisi lokhuni.
ukupakisha okwenziwe ngokwezifiso.
| Ibhola lethu lensimbi engagqwali lifaka phakathi i-440C 420C 304 316 201, Ukwakheka kwamakhemikhali kungokulandelayo | |||||||||
| Ukwakheka kwamakhemikhali (%) | C | Cr | Si | Mn | P | S | Mo | Ni | Cu |
| Ibhola le-SS le-AISI440C | 0.95-1.2 | 16-18 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.75 | ≤0.6 | ---- |
| Ibhola le-SS le-AISI420C | 0.26-0.43 | 12-14 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.6 | ≤0.6 | ---- |
| Ibhola le-SS le-AISI304 | ≤0.08 | 18-22 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | ---- | 8-10 | ---- |
| Ibhola le-SS le-AISI316L | ≤0.08 | 16-18 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | 2.0-3.0 | 12-15 | ---- |
| Ibhola le-SS le-AISI201 | ≤0.15 | 16-18 | ≤1.0 | 5.5-7.5 | ≤0.045 | ≤0.03 | ---- | 0.35-0.55 | 1.82 |
| Ibhola le-SS le-AISI430 | ≤0.12 | 16-18 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | ---- | ---- | ---- |
Ukuhlolwa Kwezinto Ezingavuthiwe
Izinto ezingavuthiwe ziza ngesimo sentambo. Okokuqala, izinto ezingavuthiwe zihlolwa ngokubona ngabahloli bekhwalithi ukuze kutholakale ukuthi ikhwalithi ifanelekile yini nokuthi kukhona yini izinto ezingasebenzi kahle. Okwesibili, qinisekisa ububanzi bese ubuyekeza izitifiketi zezinto ezingavuthiwe.
Ukukhathazeka Okubandayo
Umshini wokubopha amakhanda obandayo usika ubude obuthile bensimbi ibe yizicucu eziyisilinda. Ngemva kwalokho, izingxenye ezimbili ze-hemispherical ze-heading die zakha i-slug ibe yisimo esiyindilinga. Le nqubo yokubopha yenziwa ekushiseni kwegumbi futhi kusetshenziswa inani elincane lezinto ezengeziwe ukuqinisekisa ukuthi umgodi we-die ugcwele ngokuphelele. Ukubopha amakhanda obandayo kwenziwa ngesivinini esikhulu kakhulu, ngesivinini esimaphakathi sebhola elilodwa elikhulu ngomzuzwana. Amabhola amancane aqondiswa ngesivinini samabhola amabili kuya kwamane ngomzuzwana.
Ukukhanya
Phakathi nale nqubo, izinto ezisele ezakhiwe nxazonke zebhola zizohlukaniswa. Amabhola adluliswa izikhathi ezimbalwa phakathi kwamapuleti amabili ensimbi aqoshiwe anemiphetho esusa inani elincane lezinto ezisele njengoba zigingqika.
Ukwelashwa Kokushisa
Izingxenye kufanele ziphathwe ngokushisa kusetshenziswa izinqubo zokucima nokushisa. Isithando somlilo esijikelezayo sisetshenziswa ukuqinisekisa ukuthi zonke izingxenye zinezimo ezifanayo. Ngemva kokwelashwa kokushisa kokuqala, izingxenye zicwiliswa echibini likawoyela. Lokhu kupholisa okusheshayo (ukucima uwoyela) kukhiqiza i-martensite, isigaba sensimbi esibonakala ngokuqina okuphezulu kanye nezakhiwo zokuguguleka eziphakeme. Imisebenzi yokushisa elandelayo inciphisa ukucindezeleka kwangaphakathi kuze kube yilapho kufinyelelwa umkhawulo wokugcina wokuqina ocacisiwe wama-bearings.
Ukugaya
Ukugaya kwenziwa ngaphambi nangemva kokwelashwa ngokushisa. Ukuqeda Ukugaya (okwaziwa nangokuthi Ukugaya Okuqinile) kuletha ibhola eduze nezidingo zalo zokugcina.Izinga lebhola lensimbi elinembilekuyisilinganiso sokunemba kwayo iyonke; uma inombolo iphansi, ibhola liba nembambo eqondile. Izinga lebhola lihlanganisa ukubekezelelana kobubanzi, ukuzungeza (isikwele) kanye nobulukhuni bomphezulu obubizwa nangokuthi ukuqeda umphezulu. Ukukhiqizwa kwamabhola okunemba kuwumsebenzi weqembu. Usayizi weqembu unqunywa ngobukhulu bemishini esetshenziselwa imisebenzi yokugaya nokubopha.
Ukweqa
Ukugoqa kufana nokugaya kodwa kunesilinganiso esiphansi kakhulu sokususa izinto. Ukugoqa kwenziwa kusetshenziswa amapuleti amabili e-phenolic kanye ne-slurry encane kakhulu efana nothuli lwedayimane. Le nqubo yokugcina yokukhiqiza ithuthukisa kakhulu ubulukhuni bomphezulu. Ukugoqa kwenziwa ngenxa yamazinga ebhola anembile kakhulu noma anembile kakhulu.
Ukuhlanza
Umsebenzi wokuhlanza ube usususa noma yiluphi uketshezi lokucubungula kanye nezinto ezisele ezihudulayo enkambisweni yokukhiqiza. Amakhasimende acela izidingo zokuhlanza eziqinile, njengalezo ezisemkhakheni we-microelectronics, izimboni zezokwelapha noma zokudla, angasebenzisa izinketho zokuhlanza eziyinkimbinkimbi ze-Hartford Technologies.
Ukuhlolwa Okubonakalayo
Ngemva kwenqubo yokuqala yokukhiqiza, iqembu ngalinye lamabhola ensimbi anembile lihlolwa kaningi ngokulawulwa kwekhwalithi ngesikhathi senqubo. Kuhlolwa ngokubonakalayo ukuze kuhlolwe amaphutha njengokugqwala noma ukungcola.
Ukulinganisa Amarola
Ukulinganisa ama-roller kuyinqubo yokuhlunga engu-100% ehlukanisa amabhola ensimbi angaphansi kosayizi kanye nangaphezu kosayizi. Sicela uhlole amabhola ethu ahlukile ensimbi.ividiyo ngenqubo yokulinganisa ama-roller.
Ikhwalithi yokulawula
Ingxenye ngayinye yamabhola okunemba iyahlolwa ukuqinisekisa izidingo zebanga lokubekezelela ububanzi, ukuzungeza kanye nokungaguquguquki kobuso. Phakathi nale nqubo, ezinye izici ezifanele njengobulukhuni, kanye nanoma yiziphi izidingo ezibonakalayo nazo ziyahlolwa.
